Thanks to Cover West Winter, an Irish Magazine, that features Ray Shelf in the 100% Design special. They wrote:
The Ray wall shelving system by Italian architect Matteo Gerbi is bravely entering into a packed and competitive market with such big players as Ikea and Habitat so it’s got to be good – or better still, innovative to gain success. The supports for the lineal shelving pieces are not only the wall fixing points but a design feature in themselves. This combined with the general versatility and colour will surely make it a winner.
Showing posts with label Article. Show all posts
Showing posts with label Article. Show all posts
Friday, 16 November 2012
Wednesday, 26 September 2012
Story behind the Ray Shelf
Discovering the story of a product, how it is made or little
secrets in its development is something that captured my interest since I was a
child. I remember being able to appreciate in full the gothic cathedrals after
I started studying the history of the artists and the difficulties that they
encountered at the time looking for uses of new technologies (such as the invention
of the pointed arch). It is probably true
to say that everyone likes to know what is behind a product, maybe as a form of
reassurance or just for curiosity. For example, if we think of modern
restaurants, it’s very notable that the number of places where customers can
see the way the food is cooked is increasing. The reason probably lies in the
fact that they feel reassured when they see that what they are going to eat
contains fresh or organic ingredients and is freshly cooked.
This is the reason why I have decided to show the production
sequences of my design, through pictures and brief descriptions, so that customers
could be able to enjoy the work and the passion behind Ray Shelf.
Even after years of experience, I am still excited when I enter
the site works to see how my architectural drawings are taking shape.
STEP 1 - CNC Punching
The components of Ray Shelf are cut from a steel metal sheet
using a hardened steel punch. The manufacturing process is called CNC Punching
and the machines are controlled directly from files created by CAM software
packages.
As you can see from the picture below, the cuts are very
precise. The sections are removed from the metal sheet.
STEP 2 – Press
Braking
The sections are now bent. This forming technology is called
Press Braking and is manually operated. The metal is bended along a single axis
between a punch and die. This technique is used only for the rectangular,
triangular e rectangular Ray Shelf’s supports.
The picture below shows the product after the press braking.
STEP 3 - Bending
For the circular and elliptical Ray Shelf supports, a wheel forming
process is used in order to produce accurate sheet metal curved.
The picture below shows the metal sheet after the bending.
STEP 4 - Welding
All the sections are now welded together. In the picture you
can see how this job requires a great precision and expert knowledge of the
equipment.
The support takes its final shape.
STEP 5 - Cleaning
Imperfections, welding scales etc. are removed from the
edges.
STEP 6 – Powder
Coating
The supports are now ready for powder coating. Firstly, the
support has to be clean from all oil, grime and lubrication greases. Then, the
powder is applied using an electrostatic gun.
The supports are now ready for curing (see picture below).
The supports are placed in an oven for 20-30 min at 200 LC. During this
process the powder begins to melt, flows out, and it reacts chemically to form
a higher molecular weight.
STEP 7 - Finish
Ray Shelf is now ready.
In conclusion, even the simplest shape requires great
skills, lots of work energy and resources. As my customers well know, I
strongly believe in sustaining our local manufacturers and in designing
sustainable products; but in the end the real sustainability is to take care of
the product itself fully appreciating the quality and the passion behind it.
Monday, 10 September 2012
At home or abroad? The manufacturing dilemma
I recently wrote an article on London Business Matter Magazine
Title: AT HOME OR ABROAD? THE MANUFACTURING DILEMMA
Read the article and let me know your thoughts, I think it is food for thought.
You can also have look at the magazine;
Here the on-line version:
http://www.londonbusinessmatters.co.uk/
September issue Page 29
Below the article:
Illustration by Elisa Martinelli www.elisamartinelli.co.uk
Title: AT HOME OR ABROAD? THE MANUFACTURING DILEMMA
Read the article and let me know your thoughts, I think it is food for thought.
You can also have look at the magazine;
Here the on-line version:
http://www.londonbusinessmatters.co.uk/
September issue Page 29
Below the article:
Over the past few years in the more developed countries, the number of national campaigns devoted to promoting domestic goods have increased considerably. In addition to this, Governments are taking tough measures against the fierce economic competition from China, India, and other developing nations.
The aim is to boost the national manufacturing industry by reducing the excessive import of goods, increasing the export of domestic goods, bringing the manufacturing back to their countries and becoming less dependent on other economies.
We, as consumers, play an essential role in helping our Government achieve these goals as the market economy is driven by demand and consumers are the ones who demand.
Buying domestic products has economic advantages. Firstly, it contributes to the growth in domestic industries by generating new capital and creating employment. Secondly, the capital may be invested to create more goods that can be exported to others countries.
Exporting in the global market helps sustain and grow domestic industries as it leads to an increase in sales and profit that helps to reduce the overall unit costs.
However, we cannot stop importing goods. International trade is beneficial in many ways to today’s way of living. Without import we cannot benefit from the raw materials that do not exist in the domestic country, such as copper, ferrous metals, lead, zinc and rubber, all indispensable to the manufacture of most goods. We also cannot enjoy a specific quality of goods like the unique fragrance of a particular French perfume. We cannot have electronics such as mobile phones and computers at affordable price, as the cost of products manufactured or assembled in some overseas factories is much lower than in many domestic markets.
It is universally acknowledged that a country like China, for instance, is able to export cheaper products. China is a growing economic power thanks to its raw material resources, population and economic reforms made over the past few decades. But it is the abundance of cheap labour that makes this country so desirable. In addition, according to the International Monetary Fund (IMF) reports, the undervaluing of its currency makes Chinese goods in some cases unfairly competitive.
The final price of products plays a significant role in the marketplace. Due to the above reasons it is not hard to comprehend why some companies decide to set apart their patriotism and source goods from other developing countries.
On the opposite side of the coin, it has to be said that many businesses prefer using local manufacture for several reasons: import duties and taxes, high shipping costs and longer turnaround or language barriers that could lead to misunderstandings. The distant location also makes it difficult to verify and manage the quality of the product on–site and, most importantly, makes it very difficult to build a face-to-face relationship with the manufacturer. Establishing a close relationship with a manufacturer is crucial for any business as it leads to several advantages such as good prices and profitable collaboration during the design and development of new products.
Now the question is: Should a company manufacture their product domestically or in other countries? There is, of course, no prescriptive answer. In my opinion, environmental issues and the cultural values are key factors that need to be considered. From an environmental point of view, the closer the source, the less transport energy is consumed. Moreover, the mass production of low cost products in developing countries encourages the waste of consumer goods that are bought but often are rarely used. Buying domestic products, although more expensive, can increase consumer awareness in understanding the real value of the product itself, increasing its lifespan and reducing waste.
From a cultural point of view, it is important to remember that there are a significant number of manufacturers that maintain ethics, quality and passion. In my opinion we should give more importance to these values, appreciating the tradition beyond the products, otherwise the risk is to lose our distinctive cultural heritage.
When I recently designed Ray Shelf, a contemporary shelving system, I also asked myself the same question and I have chosen to keep the manufacture local. As a result, my customers not only appreciate the design of the product but they also seem to accept the premium cost associated with the local manufacture.
The availability of cheaper products and materials from developing countries has led to a decline in buying domestic products and it has also increased the value-action-gap between our hypocritical approach to the environmental issues and our real actions.
The economic advantages in buying domestic products are enormous for a country. By creating and harnessing customer pressure and government support, suppliers and retailers could be encouraged to increase their dealings with domestic manufacturers. These actions have to be considered an investment for future generations and for our environment.
Illustration by Elisa Martinelli www.elisamartinelli.co.uk















